Email: info@processdevelopment.co.uk
About Us
Experienced Engineering Professionals
At Process Development Engineering Limited, we are a team of highly skilled and experienced engineering professionals dedicated to providing top-notch engineering solutions for aluminium extrusions and precision parts. With expertise in
- Tube laser cutting
- Laser welding
- 3D modelling
- Drawings to GD&T
- FEA
- CAD/CAM design
- CNC milling
- CNC turning
- 3D printing
and more, we ensure the highest quality and precision in our work.
Welcome to Process Development Engineering Limited
Your Trusted Partner in Engineering Solutions
We specialize in 3D modelling, drawing and design, fibre laser tube cutting and welding, CNC milling and CNC turning, fabrication, laser welding, 3D printing, general fabrication work, assembly operations, and all types of engineering work.
Our emphasis are more on aluminium extrusion processing from design work to test samples and FEA analysis before production.
Our Specialties
We are equipped with state-of-the-art technology and machinery to offer a wide range of engineering services. Our specialties include:
Fibre Laser Tube Cutting
We utilize advanced fibre laser technology to accurately and efficiently cut tubes of various materials with precision. Our bespoke fibre laser tube cutter is equipped with a saw to process aluminium extrusions. The advantages are massive:
- No cutting oil on extrusions
- Cleaning time eliminated
- Tolerances to ±0.05mm on geometry and positional tolerance of ±0.15
- Processing of anodised profiles, mill finish and powder coated
- Dry sawing and mitring
- Unbeatable cycle times compared to punching and CNC machining
- No expensive carbide tools or punching tools required
- No expensive jigs and fixtures
- Massive savings on turn around, from design to final product.
- First part production from *.stp or *.igs file within 30 minutes.
- Processing of all shapes with our upgraded software
- Very cost effective solution coupled with the fastest turn around
- Single part or batch production
Laser Welding
Our expertise in laser welding allows us to create strong and reliable welds on different types of materials, ensuring the integrity of the final product. With minimal distortion due to less heat input, laser welding can produce accurate results at speeds of at least 4 times faster than MIG or TIG welding.
- Welding of aluminium profiles
- Copper welding
- Brass welding
- Mild steel weld
- Carbon steel welding
- Stainless steel welded parts
CNC Milling and CNC Turning
With our CNC milling and CNC turning services, we can precisely shape and machine parts according to your specifications. Parts that are extremely complex are machined on our CNC machines. Our our in-house jigs and fixtures made according to the shape of the profiles or finished part requirement, ensures precise machining with consistent results for large production volumes.
3D Printing
We offer 3D printing services to bring your ideas to life with high-quality, functional prototypes and parts.
We 3D print your designs and assemblies prior to production and find ways to improve and standardize the production process. Our printers can accommodate most of the materials ranging from ASA, NylonX, PLA, Carbon fibre, Ultem and Peek.
20+
Years of Experience
100+
Satisfied Clients
500+
Successful Projects
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